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Concept of mass customization has resulted in increased supply chain complexity by increasing the mix and reducing volume per variation. Additionally, companies are manufacturing their products in low cost countries to take advantage of lower factor costs.
These changes are creating tremendous pressures on supply chain -- increasing cycle time, cost, inventory levels, etc. There is a need for supply chain to be flexible to respond to market changes quickly.
Lack of supply chain flexibility can result in:
- Missed launch timing, product quality issues, etc.
- Missed deliveries, high inventory and obsolescence
- Lower customer satisfaction and poor perception of a company’s products or services
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